One-shot chocolate filling machine

One-shot chocolate filling machine Differences between the traditional and new depositing machine: Items OldTraditional Depositor New Depositor Moving of conveyor belt Motor driving, inaccurate Servo system control, accurate Moving of depositing nozzles Stepper motor control only vertical moving Servo system control, accurate 3D moving. Moulds & trays assembly Being locked on the conveying chains, locating by the motor step. Movable and changeable, queuing on the conveyor belt, locating by the proximity switch. Hardware structure Special designed, different parts closely related. Modular, distributed. Standard and changeable. Software structure Simple, attached to the mechanical hardware. Modular design, powerful and intellectual brains to the hardware. Production technology Being changed or adjusted through the mechanical hardware. Easily to be changed or adjusted through the software. Advantages: 1. Multifunction, all are applied and switched through software. Depositing:forming or moulding various shapes matched with moulds. Filling:filling sandwich coated with chocolate. Miscellaneous:adding nuts,rice,cookies inside, coated with chocolate,and so on. 2. Modular struture,flexiable manufacturing system (FMS): Control center: PLC plus touch screen. Sub-systems: servo moving systems, temperature preservation systems;cooling and conveying systems. All components and modules are standard and changeable easily. 3. Accurate and high-speed moving. Piston moving precision:0.005mm; Minimal resolution of pumps:0.1ml; Continuously adjustable moving gears: 0%-100% the full speed. 4. Friendly interface, easy to operate. Easy to program: the way of teaching and playback; All products patterns can be saved and applied anytime through the software. 5. Stable running and high output. All components are validated to industrial standards.MEBF (mean time between failures) is 5000 hours. High speed servo system are moving with 48 nozzles efficiently, no bottleneck restrictions. 6. No harmful to envrionment and energy-saving. No any harmful emissions, no heavy mental pollution or halogens. All material and components are degradable and recycleable. Equipped capacitor: AC220V,50/60Hz,6KW/one machine I. Basic information Items Parameters Remarks Main material 304 stainless steel Conveyor belt material Food degree PVC Machine boundary dimension LWH 2440*1182*1750mm Width of conveyor belt 500mm Machine weigh 950kg Power supply AC220V,50/60Hz,6KW Earthing requirement Earth resistance <10Ω Compressed air 0.6MPa;5L/Min Standard mould or tray 116pcs; LWH 450*225*30mm Noise level <30db Environment requirement Clean workshop furnished with A/C I. Technical Sepcifications: Stroke Length(x,y,z-axis) 80mm Positional precision(x,y,z-axis) 0.001mm Minimal turning radius(arc,beeline) 0.001mm Maximal moving feed(x,y,z-axis) 250mm/sec Max.Capacity of A,B Pumps 115ml Minimal Resolution of A,B Pumps 0.1ml Maximal moving feed(Cylinders) 16mm Max Velocity of cylinders moving 14.4mm/sec ID of Filling-shot Nozzle Inner Φ3, ExternalΦ 6.0 24pcs/per machine ID of One-shot Nozzle 1.8Φ 48pcs/per machine Volume of A,B Hoppers 25L